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 2400W Single Output Power Supply
Features :
AC input 180 ~ 264VAC
RSP-2400
series
AC input active surge current limiting High efficiency up to 91% Built-in active PFC function,PF>0.95 Protections: Short circuit / Overload / Over voltage / Over temperature / Fan alarm Forced air cooling by built-in DC with fan speed control function Output voltage can be trimmed between 20~110% of the rated output voltage High power density 12.5W/inch3 Current sharing up to 2 units Alarm signal output (relay contact and TTL signal) Built-in 12V/0.1A auxiliary output for remote control Built-in remote ON-OFF control Built-in remote sense function 3 years warranty
SPECIFICATION
MODEL DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER OUTPUT VOLTAGE ADJ. RANGE RSP-2400-12 12V 166.7A 0 ~ 166.7A 2000.4W RSP-2400-24 24V 100A 0 ~ 100A 2400W 150mVp-p 22 ~ 28V 1.0% 0.5% 0.5% RSP-2400-48 48V 50A 0 ~ 50A 2400W 200mVp-p 43 ~ 56V 1.0% 0.5% 0.5%
RIPPLE & NOISE (max.) Note.2 150mVp-p 10.8 ~ 13.2V VOLTAGE TOLERANCE Note.3 1.0% LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE POWER FACTOR (Typ.) INPUT EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVERLOAD PROTECTION OVER VOLTAGE 0.5% 0.5% 1000ms, 80ms at full load 12ms at full load 180 ~ 264VAC 47 ~ 63Hz 0.95/230VAC at full load 87% 15.5A/180VAC 60A/230VAC <2.0mA / 240VAC 100 ~ 110% rated output power 12A/230VAC 254 ~ 370VDC
90%
91.5%
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover 13.8 ~ 16.8V 95 95 5 5 (12V), 100 (12V), 85 5 5 28.8 ~ 33.6V 57.6 ~ 67.2V Protection type : Shut down o/p voltage, re-power on to recover (24V,48V) (TSW1: detect on heatsink of power transistor) (24V), 80 5 (48V) (TSW2 : detect on heatsink of o/p diode)
OVER TEMPERATURE AUXILIARY POWER(AUX) REMOTE ON/OFF CONTROL FUNCTION ALARM SIGNAL OUTPUT OUTPUT VOLTAGE TRIM CURRENT SHARING WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down 12V@0.1A(Only for Remote ON/OFF control) Please see the Function Manual Please see the Function Manual 2.4 ~ 13.2V Please see the Function Manual -20 ~ +70 -40 ~ +85 (Refer to output load derating curve) , 10 ~ 95% RH 20~90% RH non-condensing 0.05%/ (0 ~ 50 ) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved 4.8 ~ 28V 9.6 ~ 56V
I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22)
(Note 4)
HARMONIC CURRENT EMS IMMUNITY MTBF
Compliance to EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, light industry level, criteria A 106.7K hrs min. MIL-HDBK-217F (25 278*177.8*63.5mm (L*W*H) 3.3Kg; 4pcs/14.2Kg/1.89CUFT )
OTHERS
NOTE
DIMENSION PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives.
File Name:RSP-2400-SPEC 2009-08-11
2400W Single Output Power Supply
Mechanical Specification
278 236.3
RSP-2400
Case No.982B
27
12.5
series
Unit:mm
40
63.5
38
CN1 CN2
8 64 2 7 53 1
CN3
8 6 4 2 10 8 6 4 2 7 5 31 9 75 31
8-M4(Both Sides) L=5mm 236.3
7.9
27
OUTPUT
4-M4 L=5mm
4
-V
CN1 CN2 CN3
20
+V
LED
SVR
8 642 7 531
8 6 4 2 10 8 6 4 2 7 5 31 97 5 31
Air flow direction
INPUT
10
177.8
162
+
13
16max.
AC Input Terminal Pin No. Assignment
Pin No. 1 2 3 Assignment AC/L AC/N FG
Control Pin No. Assignment(CN1,CN2) : HRS DF11-8DP-2DS or equivalent
Pin No. 1 2 3 4 Assignment RCG RC PV PS Pin No. 5,7 6 8 Terminal Assignment Mating Housing -S CS(Current Share) HRS DF11-8DS HRS DF11-**SC or equivalent or equivalent +S -S : -Remote Sensing CS: Load Share +S: +Remote Sensing
RCG: Remote ON/OFF Ground RC : Remote ON/OFF PV :Output Voltage External Control PS : Reference Voltage Terminal
Control Pin No. Assignment(CN3) : HRS DF11-10DP-2DS or equivalent
Pin No. 1 2 3 Assignment P OK GND P OK P OK GND2 Pin No. 4 5 6 Assignment P OK2 RCG RC Pin No. 7 8 9 Assignment AUXG AUX OLP Pin No. 10 Assignment OL-SD Mating Housing Terminal HRS DF11-10DS HRS DF11-**SC or equivalent or equivalent
P OK GND: Power OK Ground P OK: Power OK Signal (Relay Contact) P OK2: Power OK Signal (TTL Signal)
RCG: Remote ON/OFF Ground RC: Remote ON/OFF AUXG: Auxiliary Ground
AUX: Auxiliary Output OLP: OLP Signal OL-SD: OLP Shutdown Signal
Block Diagram
I/P EMI FILTER
ACTIVE INRUSH CURRENT LIMITING
PFC fosc : 88KHz PWM fosc : 100KHz
+S +V -V -S
RECTIFIERS & PFC PFC CONTROL O.T.P.
POWER SWITCHING
RECTIFIERS & FILTER
O.V.P.
O.L.P. PWM CONTROL
LOAD SHARING DETECTION CIRCUIT REMOTE CONTROL FAN P OK RC CS RECTIFIERS & FILTER AUX POWER (12V/0.1A)
AUX POWER
File Name:RSP-2400-SPEC 2009-08-11
TB1
1
2
3
2400W Single Output Power Supply
Derating Curve
RSP-2400
Static Characteristics
Ta=25
series
100
80
100 90
60
LOAD (%)
LOAD (%)
0 10 20 30 40 50 60 70 (HORIZONTAL)
50 40
80 70 60
20
-20
180
185
190
195
200
210
220
230
240
250
264
AMBIENT TEMPERATURE ( )
INPUT VOLTAGE (V) 60Hz
Function Manual
1.Remote ON/OFF (1)Remote ON/OFF control becomes available by applying voltage in CN1 & CN2 & CN3. (2)Table 1.1 shows the specification of Remote ON/OFF function. (3)Fig.1.2 shows the example to connect Remote ON/OFF control function. Table 1.1 Specification of Remote ON/OFF Connection Method Fig. 1.2(A) Output on SW Open SW Logic Output off SW Close Fig. 1.2(B) SW Open SW Close Fig. 1.2(C) SW Close SW Open
Fig.1.2 Examples of connecting remote ON/OFF (A)Using external voltage source
(B)Using internal 12V auxiliary output
AUX
AUX 12V RC SW RCG 12V typ.
1K 12V typ.
1K
RC
RCG SW
AUXG AUXG
(C)Using internal 12V auxiliary output
AUX 1K 12V typ.
RC SW RCG AUXG
File Name:RSP-2400-SPEC 2009-08-11
2400W Single Output Power Supply
RSP-2400
series
2.Alarm Signal Output (1)Alarm signal is sent out through "P OK" & "P OK GND" and P OK2 & P OK GND2 pins. (2)An external voltage source is required for this function. (3)Table 2.1 explains the alarm function built-in the power supply. Function Description Output of alarm(P OK, Relay Contact) Output of alarm(P OK2, TTL Signal) The signal is "Low" when the power supply is above Low (0.5V max at 500mA) Low (0.5V max at 10mA) 80% of the rated output voltage-Power OK P OK High or open The signal turns to be "High" when the power supply High or open is under 80% of the rated output voltage-Power Fail (External applied voltage, 500mA max.) (External applied voltage, 10mA max.)
Table 2.1 Explanation of alarm
P OK
P OK2
R V 0.1uF
R V
P OK GND
External voltage and R (The max. sink is 500mA and 20V)
P OK GND2
External voltage and R (The max. sink is 10mA and 30V)
Fig. 2.2 Internal circuit of P OK (Relay, total is 10W)
Fig. 2.3 Internal circuit of P OK2 (Open collector method)
3.Output Voltage TRIM (1)Connecting an external DC source between PV and-S on CN1 or CN2 that is shown in Fig. 3.1. (2)Adjustment of output voltage is possible between 20~110%(Typ.) of the rated output which is shown in Fig. 3.2. Reducing output current is required when the output voltage is trimmed up.
Vout
OVP >120%
120 100 100
OUTPUT VOLTAGE (%)
80 60 40 20
OUTPUT CURRENT (%)
V
Non-Linear
80 60 40 20 V
PV 1~6V -S
Fig. 3.1 Add on 1~6V external voltage
1 2 3 4 5 6 20 40 60 80 100 120
EXTERNAL VOLTAGE (DC)
OUTPUT VOLTAGE (%)
Fig. 3.2 Output voltage trimming
File Name:RSP-2400-SPEC 2009-08-11
2400W Single Output Power Supply
RSP-2400
series
4.Current Sharing (1)Parallel operation is available by connecting the units shown as below (+S,-S and CS are connected mutually in parallel): (2)The voltage difference among each output should be minimized that less than 2% is required. (3)The total output current must not exceed the value determined by the following equation. (Output current at parallel operation)=(The rated current per unit) x (Number of unit) x 0.9 (4) In parallel operation 2 units is the maximum, please consult the manufacturer for other applications. (5) When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit. (6) Wires of remote sensing should be kept at least 10 cm from input wires.
No.1(Master)
+V
CN1 +S -S CS
+S -S CS CN2
-V
AC/L AC/N
+S -S
+V -V Load
No.2(Slave)
+V
CN1 +S -S CS
+S -S CS CN2
-V
AC/L AC/N
(7) Under parallel operation, the "output voltage trim" function is not available. 5.Select O.L.P mode (1)Remove the shorting connector on CN3 that is shown in Fig 5.1, the O.L.P. mode will be "continuous constant current limiting". (2)Insert the shorting connector on CN3 that is shown in Fig 5.2, the O.L.P. mode will be "constant current limiting with delay shutdown after 5 seconds, re-power on to recover".
OL-SD OLP
OL-SD OLP
Fig. 5.1 Remove the CN3
Fig. 5.2 Insert the CN3
File Name:RSP-2400-SPEC 2009-08-11


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